Transformers are used in several industries, from manufacturing to process automation and even healthcare. However, they are prone to breakage. Managers overseeing the use of transformers must educate themselves about common problems these devices face, and how they can prevent them. But first, if you are unfamiliar with transformers, they transfer energy between circuits. There are big and small transformers, but they are mostly the same when it comes down to how they work. This post explores six common causes of transformer problems and how you can prevent them:
Overloading
Overloading is one of the common transformer problems people run into. The experts from h2scan.com/product-application/transformer-monitoring advise professional monitoring, so you don’t have to worry about your transformers overloading and breaking down. The main cause of transformers overloading is when their rated capacities are exceeded. This then leads to overheating and sometimes serious damage. As mentioned above, the most effective way to prevent overloading is to have your transformers monitored. Having them monitored not only prevents damage from occurring but also saves you money. The cost of replacing transformers can be very expensive, not to mention time-consuming. If your transformers break down on you, you could have to pay thousands for repairs, and even more for new ones. Make sure the company you hire to monitor your transformers has good reviews and a positive reputation among their clients.
Dampness
As everybody knows, water and electricity don’t mix. If your transformers become moist, this could cause some very serious issues. The main ways water gets into transformers are humidity, leaks, or flooding. While it can be hard to protect transformers against serious floods, small amounts of water can be blocked by properly sealing your transformers, insulating the rooms they are stored inside, and the use of moisture absorption packets. If you need help keeping water away from your transformers, you should consider enlisting the support of a professional. A professional will be able to use their knowledge and experience of transformer protection to keep yours safe and sound.
Insulation
Sometimes, the insulation around transformers deteriorates. This can happen for a number of reasons, ranging from aging to overheating. The most effective way to avoid transformer problems and keep them properly insulated is to have them regularly checked by professionals, and perform routine maintenance. You can also use devices to monitor their internal temperature. Sometimes temperature fluctuations can be indicative of failing insulation. If you do hire a professional to monitor your transformers for you, make sure they have experience working with commercial transformer devices, and also make sure they are insured, so if they make any mistakes, you don’t have to pay to make repairs.
Surges
Electrical surges can lead to the breakdown of your transformers, as well as other parts of your circuits. It can be difficult to prevent them from occurring, especially if they are caused by natural phenomena like lightning strikes. However, what you can do is protect transformers from the harm caused by surges. You can use surge arresters, lightning protection, and grounding systems to mitigate against the harm caused by potential surges. A professional electrician will be able to fit all of these things for you, so get in touch with one today.
Poor Maintenance
If you do not properly maintain your transformers, they could begin to deteriorate. In the event that they do, it is you who will be held responsible for them. If you are managing transformers for a business you do not own, their deterioration could lead to you getting into trouble. The easiest way to maintain transformers is to hire an electrician to perform regular inspections and routine maintenance. If you do not have technical experience or knowledge of how to maintain transformers, you won’t be able to do it yourself, not to mention you could end up injuring yourself.
Aging
Sometimes, transformers only need replacement. The lifespan of a transformer depends on how good it was to begin with, as well as how well it was maintained. If you have a warranty and your transformer breaks down prematurely, you can get a free replacement. However, if it has been damaged due to mishandling or improper use, you will not. Unfortunately, a lot of people make the mistake of trying to repair transformers themselves. In so doing, the problems their units are experiencing get worse, and in such situations, leading to warranty invalidation.
In Conclusion
Taking care of your transformers is essential, especially if you are paid to manage them. Consider the above tips on how to prevent damage and keep yours in good condition.
